Model-based continued: Model-Based Definition

After a short celebration, 10 years blogging and 200 posts, now it is time to continue my series related to the future of model-based. So far my introduction and focus on the bigger picture of the term Model-Based has led to various reactions. In particular, related to Model-Based Definition, the topic I am going to discuss in this post. Probably this is the topic where opinions vary the most as it is more close to the classical engineering and manufacturing processes.

What is Model-Based Definition?

There are various definitions of the term Model-Based Definition. Often the term Model-Based Enterprise is used in the same context. Where some people might stop thinking because the terminology is not 100 % aligned, I propose to focus on content. Let’s investigate what it is.

In the classical product lifecycle, a product is first designed for its purpose based on specifications. The product can be simple, purely mechanical or more complex, requiring mechanical design, electronic components, and software to work together. For the first case, I will focus on Model-Based definition, for the second case I recommend to start reading about Model-Based Systems Engineering approaches where the mechanical design is part of a more complex system.

Model-Based Definition for Mechanical Designs – the role of 2D

Historically designs were done on the drawing board in 2D. After the introduction of 2D CAD and later affordable 3D CAD systems at the end of the previous century, companies made a shift from designing in 2D towards 3D.  The advantages were clear. A much better understanding of products. Reading a 2D drawing requires special skills and sometimes they were not unambiguous. Therefore, 3D CAD models lead to increased efficiency and quality combined with the potential to reuse and standardize parts or sub-assemblies in a design.

These benefits were not always observed as complementary to the design (the engineering point of view), there was still the need to describe and define how a product needs to be manufactured. The manufacturing definition remained in a set of 2D drawings, and the 2D Drawings were the legal authority describing the product.

An interesting side note observation:
You will still see in industrial machinery companies, a pure EBOM does not exist, as designs were made to target the manufacturing drawings, not the 3D Model, engineering focused, intent. In this type of companies, the discussion EBOM/MBOM is challenging to explain.

Once the 3D Model becomes the authority, the split between design and manufacturing information will create extra work if you keep on creating 2D drawings for manufacturing.  It requires non-value added extra work, i.e., reinterpreting 3D data in 2D formats (extra engineering hours) and there is the risk for new errors (interpretations/versioning issues). This non-value added engineering time can add up to over 30 percent of the time spent by engineering. You can find these numbers through the links below this post. I will not be the MBD teacher in this post, I will focus on the business impact.

Model-Based Definition based on 3D

3D PDF Model

The logical step is to use the 3D Model and add manufacturing information attached to the model, through different views.  This can be Geometric Dimensioning and Tolerancing information (GF&T), Quality measurement information, Assembly instructions and more, all applied to different views of the model.

 

Of course here you become dependent on the chosen environments that support the combination of a 3D CAD model combined with annotation views that can be selected in the context of the model. There are existing standards how to annotate a model, find your most practical standard to your industry / Eco-system. Next, most CAD vendors and PLM vendors have their proprietary 3D formats and when you stay within their solution range working with a model-based definition will bring direct benefits, however …..

Model-Based Definition data standards

Every company needs to be able to combine and share information internally with other teams or with partners and suppliers, so a single vendor solution is a utopia. Even if your company has standardized themselves to one system, the next acquisition might be disturbing this dream. Anticipating for openness is crucial and when you start working according to a model-based definition, make sure that at least you have import or export capabilities from within your environment towards model-based definition standards.

The two major standards for model-based definition are 3DPDF and AP242/JT based. Don’t expect these standards to be complete. They will give you a good foundation for your model-based journey and make sure you are part of this journey. (Listen to the CIMdata webinar also listed below)

The Model-Based journey

It took almost 20 years for 3D CAD to become the mainstream for mechanical design. Engineers are now trained in 3D and think in 3D. Now it is time to start the journey to abandon 2D and connect engineering, manufacturing and service more efficient. Similar gains can be expected. Follow the links below this article, here already a quote from an old post by Isha Gupta Ray (Capgemini) related to MBD:

MBE Drivers: The need for consumption of 3D product data by non-engineering departments and the elimination of 2D drawing related rework and costs are driving companies to adopt 3D MBE methods rapidly. DoD predicts that the move away from 2D Drawings and into open and free-to-view 3D MBE documents will reduce the cost of its internal engineering activities by up to 30%, reduce the scrap and rework it currently deals with from its supply channel by nearly 20% and improves supplier response times by up to 50%.

Conclusion

Model-Based Definition is not as challenging as becoming a Model-Driven enterprise, that I described in my introduction post to this theme. It is a first step to challenge or energize your company to become a digital enterprise, as sharing between engineering and manufacturing needs to be orchestrated, even with your external parties. It is easy to do nothing and to wait till your company is pushed or pushed out, which would cause extra stress (or relieve forever).  For me Model-Based Definition is a first (baby) step towards a digital enterprise, warming-up your company to change a look at your data in a different way. Next when you combine parameters and simulation to your models, you will make the next step towards a model-driven digital enterprise.

 

Below a selection of links related to the theme of Model-Based Definition. If you feel I missed some crucial links, please provide them through the comments section of this post, and I will add them to the post if relevant.

Tech-Clarity: The How-to Guide for Adopting Model Based Definition (MBD)

Action Engineering: Articles, Blog plus training

Engineering.com: How Model-Based Definition Can Fix Your CAD Models

Lifecycle Insights: Quantifying the value of Model-Based definitions

CIMdata: Webinar on Model-Based Definition and Standards

Capgemini: Model-Based Enterprise with 3D PDF

if you want to learn more in-depth the advanced usage and potential of MBD, try to understand:

CIMdata: Minimum MDB and BOM definition with STEP AP 242

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